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APPLICATIONS
Quality Control Tests

Kolor Metal operating with ISO 9001:2008 Quality System Standards has ben executing his quality control test and analysis precisely and carefully. Quality control tests shown in below tables that applied for pre-painted / pre-coated metal.

Test Name

Norm / Mehtod

Dry Film - Coating Thickness Test

EN 13523-1

Specular Gloss (60°) Test

EN 13523-2

Color Difference Test - ∆E

EN 13523-3

Pencil Hardness Test

EN 13523-4

Resistance to Rapid Def. - Reverse Impact

EN 13523-5

Erichssen Deformation Test (Adhesion)

EN 13523-6

Resistance to Cracking on Bending (T-Bend)

EN 13523-7

Resistance to Rubbing Test - M.E.K. Rubbing

EN 13523-11

Paint / Coating Standart Application - Surface Properties - Performances and Tolerances

Paint / Coating Types

PE Polyester

HDPE Polyester

PVDF

Pur-Pa

Plastisol

PVC Film

Coating Thickness

Primer

5 ± 1 µm

Adhesive 6 ± 2 µm

Topcoat

20 ± 2 µm

200 µm ± 10%

PVC Film Thick. ± 8%

Total *

25 ± 3 µm

205 µm ± 10%

(Adhesive + Film) ± 9%

Pencil Hardness

HB-2H

F-4H

HB-2H

n/a

Depends on the type of pvc film

Reverse Impact

> 10 J (Joule)

> 4 J (Joule)

≥ 20 J (Joule)

> 18 J (Joule)

Erichssen Def. - Adhesion

> 6,0 mm / 5B

> 4,0 mm / 5B

0%

> 6,0 mm / 5B

T-Bend

≤ 1,5 T

≤ 1,0 T

M.E.K.Rubbing

> 100 (Double Rubbing)

n/a

Color Difference ∆E

Opaque Colors : ∆E ≤ 1    Metallic Colors : ∆E ≤ 2

∆E ≤ 2

Gloss (60°)

Matt : < 20
Semi Matt : 20 - 40
Semi Luminous : 41 - 60
Luminous : 61- 85

Std : 10 - 40
With Varnish :    85 max

< 40

Depends on the type of pvc film

* The total thickness of coating mentoined above has validity of standard two layer (primer + topcoat) system applications. In addition, there are some special lacquers and varnishes that can be applied as single layer. Also there are some three or four layer coating systems. These systems can show different coating thicknesses belonging to application requirements.

 
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